3D Modular Construction
Enabling sustainable development and faster construction of buildings, 3D Modular Construction technology is changing the ways of carrying out building construction across the globe.
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Conventional brick and mortar construction technology is still a favorite among traditional developers. However, technology has not left the real estate sector untouched, and rapid innovations for faster constructions like 3D modular construction are disrupting the set methods for good.
What is 3D modular construction?
3D modular construction is a revolutionary method of building construction, which allows large-sized modules to be constructed comprehensively in a factory. It saves time and significantly reduces the cost.
This advanced technique involves the production of three-dimensional fabricated modules in controlled factory conditions before the actual transportation to the site. The modules can be brought to the site either as a basic structure or with all the finishes (both external and internal).
This novel method of construction offers core benefits of concrete-like thermal mass, fire and sound resistance, accuracy, durability, and faster erection at the project site. This technology provides excellent ease of implementation as most of the activities take place off-site, with minimum work at the building site.
Significance in the UAE construction industry
The surging construction industry in UAE is marred by problems such as a shortage of skilled workers, reduced productivity, and uncertainties in the delivery cycle. This trend has pushed the large players to adopt mechanized and precast methods of construction.
Despite adopting the new-age construction techniques, UAE is still stuck with the two-dimensional approach to construction. In this, only elements of a building are made offsite. Transporting the components, and plumbing, assembling them at the site, and sealing numerous joints pose critical challenges for the construction workers.
A transition from the elementary approach to delivering a preassembled room or unit is the way to go. How can the 3D modular construction method help in this regard?
3D volumetric precast process
Unlike the 2D methodology, this technology involves modules fitted with windows, doors, and electrical and plumbing conduits.
All five sides are cast in a single pour creating a single room or multiple rooms in one go. The three-dimensional design process allows for customizing molds at the design stage. All the openings like doors, windows, and conduits are designed into the mold. The openings are so precise that they can be ordered right from the drawings. Incorporating all the features at the design stage reduces cost and project turnaround time.
Advantages of the 3D modular technique
The 3D Modular process has certainly changed the way of construction, making it faster and more efficient. Some of the key benefits of 3D modular techniques are as follows-
- A standardized design process simplifies and reduces the need for repeated design inputs
- Reduced site labor and finishing manpower. Overall manpower required to install the structure is way less than the 2D methodology
- Improved productivity at the site and reduced onsite wastage making the structures environmentally friendly and sustainable
- Greater durability with no/minimum joints as it is a monolithic structure
- Improved project delivery timeline within budget
- Significantly safer than the jointed 2D structures
- Very useful for repetitive designs such as hospitals, schools, and hotels.
3D modular technology of construction can play an important role in ensuring timely project delivery with huge cost savings. The elementary 2D approach has its constraints such as the abundance of the unskilled workforce, the onsite assemblage of modules, and transportation. The 3D modular method of construction has eased this process, and the future belongs to 3D.
Gulf Resources offer advice on everything from repair and maintenance to fabrication from design, joining, tolerances, rework reduction, and development of standard operating procedures. Our expertise in areas including automation through robotic systems can also help streamline working practices.
In a nutshell, a gradual shift towards 3D modular volumetric construction is the way to a faster, cost-efficient, and more durable construction scenario. Riding on the wave of the housing revolution, UAE cannot afford to miss the benefits of 3D modular technology.
